Melett North America is set to highlight its latest turbocharger solutions at AAPEX 2024, which will take place from November 5th to 7th at The Venetian Expo & Caesars Forum in Las Vegas NV.
Visitors can find Melett North America at the Venetian Expo – Level 2 at booth A4371, where the team will display its range of OE-quality turbocharger spares and components.\
Taking centre stage will be new core assemblies (CHRAs) covering popular applications such as the Duramax LP5, Ford Ranger 2.3L, Honda Civic 1.5L (both early and late models), Kia Optima 2.0L, Honda Accord 2.0L, and Lexus 2.0L. These precision-engineered assemblies are VSR balanced, enabling repairers to avoid investing in costly balancing equipment while still providing OE-level performance.
Melett will also be displaying a new SREA electronic actuator from HELLA and a full turbocharger replacement, both for Mercedes-Benz 3.0L models.
Melett turbochargers offer an economical high-quality alternative a new OE turbocharger for situations where repair is not possible. Visitors will also be able to see Melett’s twin turbochargers designed for early Ford F-Series 3.5L engines, alongside new units for Volkswagen 2.0L engines, covering the 9VA04/05 and 9VA14 variants.
For the heavy-duty sector, Melett will be exhibiting its new electronic actuator for Holset HE300VG VGT turbos, which serves as a high-grade replacement option for the original equipment unit.
Melett will also highlight a selection of repair kits for Holset turbochargers, including models such as the HT100, HE300/400VG EAP-17, HE341VH, and HE500VG. These will be shown along with nozzle ring kits for Cummins X15 EPA-17 and Holset HE431V turbochargers.
Donna Hensley, the recently appointed Country Manager for Melett North America, said: “AAPEX is an exceptional opportunity to engage with the industry, and we’re looking forward to showcasing how we can support turbocharger repair specialists with both innovative products and the highest level of service.”
• We have increased our range by adding new products and components to our portfolio in Q3 of 2024.
• Prominent releases include a complete turbocharger for the Ford Transit Tourneo Custom, Transit 290/ 310/ 330/ 350, Transit Custom 250/ 270/ 290/ 300/310/ 330, 2.2D, and Alfa Romeo Mito, Fiat Bravo/ Grande Punto/ Linea, Lancia Delta, 1.4L
• Core assemblies were released for diesel engine passenger cars, pick-up trucks, SUVs, heavy-duty trucks and popular diesel engine vans, as well as core assemblies for modern small-displacement petrol engine passenger cars.
As the leading UK supplier of precision engineered turbochargers and components for the automotive aftermarket, we have grown our extensive product range with additional new products and components introduced in Q3.
Significant new releases include a turbocharger suitable for a wide range of Ford Transit vehicles including the Ford Transit Tourneo Custom, Transit 290/ 310/ 330/ 350, and Transit Custom 250/ 270/ 290/ 300/310/ 330, 2.2D models.
Further turbochargers for small-displacement petrol engine passenger cars were released covering models Alfa Romeo Mito, Fiat Bravo/ Grande Punto/ Linea and Lancia Delta, 1.4L.
These additions to our turbocharger portfolio are designed to help the aftermarket provide a high-quality, cost-effective direct replacement solution for these popular diesel vehicles.
Meeting the growing demand for modern small-displacement petrol engine passenger cars, we launched core assemblies for a range of popular engines including Fiat Ducato, Peugeot Boxer and Citroen Jumper, 2.3D.
Expanding our reach in the common pick-up trucks and SUVs market, we also launched core assemblies covering vehicles including Land Rover Range Rover/ Range Rover Sport/ Discovery, JAGUAR XJ/ XF/ F-Pace SDV6, 3.0D, as well as Mercedes E-Class/ R-Class/ GL-Class/ ML-Class/ C-Class/ GLK-Class/ GLE-Class, 3.0D.
Further core assemblies for diesel engines passenger cars were also introduced, suitable for vehicles including Volkswagen Arteon/ Passat/ Tiguan/ Golf, Audi A3/ Q3, Skoda Superb, 2.0D, Opel Vauxhall, Corsa 1.3D, Toyota Auris/ Corolla/ Yaris, 1.4D, Kia Ceed and Hyundai Kona 1.6D applications.
Notably, a core assembly suitable for popular diesel engine vans including Fiat Ducato, Peugeot Boxer, Citroen Jumper, 2.3D applications was added to our range, along with a core assembly for MAN trucks including MAN TGX 500 LP Turbo/ TG-A/ Truck TGX and 12.4D models.
We pride ourself on supplying high-quality aftermarket solutions to match original equipment (OE) specifications. Our in-house engineering team develops products, incorporating, where possible, improvements in the original design and upgraded parts.
Our core assemblies are assembled and VSR balanced in the company’s fully equipped production facility located in the UK. This rigorous process ensures optimal performance and reliability for customers during operation.
In addition, our turbochargers offer turbo repair specialists a premium brand alternative to an OE turbo. Every Melett Turbocharger is assembled, balanced, and flow tested in the UK to the strictest quality standards to ensure OE performance is maintained during operation.
Our latest product launches highlight our dedication to the automotive aftermarket. Customers can rely on the brand to deliver premium repair alternatives backed by accessible expert technical advice.
The expanded portfolio increases workshop choice and enhances vehicle coverage for repairers. In addition to new part numbers, we maintain established product stocks and consistently refine our portfolio through regular range reviews.
Our components are used by turbocharger repair specialists across the globe to deliver quality repairs. Garages suspecting turbocharger issues are encouraged to contact their local specialist who can provide a full turbo inspection and diagnosis service to help identify the root cause of failure and prevent further problems.
Contact us at [email protected] to find your local repair specialist or visit www.melett.com
As a leading provider of precision-engineered turbochargers and components for the global automotive aftermarket, we have praised Automechanika Frankfurt 2024 as a success, with the show providing a valuable platform to connect with a broad range of customers and to showcase our latest product offerings.
Throughout the show, held from 10th to 14th September, our stand attracted significant attention from both new and existing customers, as well as key industry professionals. Visitors had the opportunity to engage with our experienced team and learn more about our commitment to supporting first-class turbocharger repairs with OE-quality components.
We also showcased our recently expanded range of ball bearing core assemblies, compatible with BMW 1-5 series 2.0D, alongside an extension of genuine Hella actuators for various Chrysler, Jeep and Mercedes 3.0D applications, as well as repair kits and components for commercial and marine applications including DAF, MAN and Volvo Penta.
Darren Johnson, Group Sales Director, said: “Automechanika Frankfurt 2024 has been an incredible opportunity for us to reconnect with our customers and strengthen our relationships with key partners. The interest in our new product releases and the feedback we received was exceptional. We remain dedicated to providing world-class service and support, ensuring that our customers can rely on the highest standards of quality and reliability when repairing turbochargers.”
Our participation at Automechanika Frankfurt not only highlighted our latest innovations but also reaffirmed our position as a trusted partner in the global aftermarket.
Operating under the ISO9001:2015 Quality Management System, we continue to ensure that our products conform to the strictest levels of design, fit and function standards through rigorous inspection at every stage of production.
We remain a trusted supplier for businesses across the global aftermarket, from small turbo repair workshops to large-volume and OE turbo remanufacturing facilities. We’re also an approved supplier to several vehicle manufacturers for their aftermarket turbo programmes.
For more information and to explore the extensive range of products and resources available, customers are encouraged to visit our website, which offers a wealth of product information, technical guides, videos, turbo tips and industry news.
As a leading specialist in precision-engineered turbochargers for the aftermarket, we have highlighted the critical connection between diesel particulate filters (DPFs) and turbocharger performance, particularly in the context of MOT compliance.
For a vehicle to pass its MOT test, all its emission control components, including the turbocharger and DPF, must be functioning efficiently, says Tom Wright, our group product manager.
A malfunctioning turbocharger due to a blocked DPF will lead to higher emissions, reduced engine performance, and potentially visible smoke from the exhaust, all of which can result in an MOT failure.
What’s more, a blocked DPF can significantly damage a turbocharger, stressing the importance of ensuring both components function efficiently.
“Technicians must check for DPF issues when installing a replacement turbo to prevent the new turbo from failing prematurely,” Wright advises.
The dangers of blocked DPFs
A DPF check has been a part of the MOT test since 2014 and vehicles will fail the test if the DPF has been removed.
Since late 2009, all diesel-powered vehicles have featured a DPF designed to capture soot and remove it from the exhaust gas. To maintain DPF efficiency, regeneration processes burn off excess soot.
However, factors such as fuel type, oil quality, driving style, and vehicle age and mileage can impede these processes.
Vehicles driven on short or low-speed journeys often don’t reach the necessary temperatures to activate regeneration.
“Blockages in the DPF prevent exhaust gases from passing through the system at the required rate, leading to increased exhaust gas temperature and back pressure,” Wright explains. “This can affect the turbocharger, causing oil leaks, performance degradation, and even component failure.”
The impact on turbochargers
Increased back pressure forces exhaust gas through piston ring seals into the turbo core assembly (CHRA), leading to excessive temperatures within the CHRA.
This impedes efficient oil cooling, potentially carbonising the oil, restricting oil feeds, and causing wear to the bearing systems, especially on the hot side of the turbo.
High temperatures can also increase the risk of fatigue failures of the turbine wheel.
A blocked DPF can force exhaust gas through small gaps, including the clearances in the bearing housing variable nozzle turbine (VNT) lever arm and turbine housing wastegate mechanisms.
This can result in carbon build-up, restricting lever movement and affecting turbo performance.
Additionally, oil leaks into the compressor housing may occur as exhaust gas forces its way into the CHRA from the turbine side, pushing oil through the oil seal on the compressor side.
Importance of addressing DPF issues
“It is critical that any DPF issues are identified and rectified before installing a replacement turbocharger,” says Wright. “Failing to address the original problem means the replacement turbo will operate under the same conditions as the previous unit, leading to the same failure in a significantly shorter time.”
For more information, including technical resources or how to find your nearest turbo specialist, please contact us
Significant new releases include a turbocharger suitable for a wide range of Audi and Seat vehicles including the AUDI A4/ A5/ A6/ Q5/ S5 and SEAT Exeo 2.0L models, as well as a bi-turbocharger assembly kit for MAZDA CX5/3/6 2.2D models.
These additions to our turbocharger portfolio are designed to help the aftermarket provide a high-quality, cost-effective direct replacement solution for these popular diesel vehicles.
Meeting the growing demand for modern small-displacement petrol engine passenger cars, we have launched core assemblies for a range of popular engines including SUZUKI Vitara/ SX4 1.4L and FORD Fiesta 1.5L.
Expanding our reach in the common pick-up trucks and SUVs market, we also launched core assemblies, covering vehicles including MERCEDES X-Class, NISSAN Navara, Alaskan 2.3D, ML-Class/ GL-Class/ GLE-Class 3.0D and ISUZU D-Max 2.5D.
Further core assemblies for diesel engines passenger cars were also introduced, suitable for vehicles including CITROEN/OPEL VAUXHALL/PEUGEOT 1.5D, BMW 2.0D, MERCEDES 1.6D, HONDA 1.6D, BMW 2.0D and HYUNDAI 2.5D.
Notably two new HELLA actuators were added to the range suitable for FORD Everest/ Ranger 2.2D, ALFA ROMEO Giulietta, FIAT Doblo/ 500/ Egea/ Tipo, JEEP Renegade, and OPEL VAUXHALL Combo 1.6D applications.
We pride ourselves on supplying high-quality aftermarket solutions to match original equipment (OE) specifications. An in-house engineering team rigorously tests all products to ensure optimal performance during operation.
Our growing range of complete core assemblies are assembled and VSR balanced in our fully equipped UK production facility, incorporating, where possible, improvements in the original design and upgraded parts.
In addition, our turbochargers offer turbo repair specialists a premium brand alternative to an OE turbo. Every Melett Turbocharger is assembled, balanced, and flow tested in the UK to the strictest quality standards to ensure OE performance is maintained during operation.
The latest product launches highlight our dedication to the automotive aftermarket. Customers can rely on the Melett brand to deliver premium repair alternatives backed by accessible expert technical advice.
The expanded portfolio increases workshop choice and enhances vehicle coverage for repairers. In addition to new part numbers, we maintain established product stocks and consistently refine our portfolio through regular range reviews.
If garages suspect turbocharger issues, turbocharger repair specialists can provide a full turbo inspection and diagnosis service to help identify the root cause of failure and prevent further problems.
Melett UK will close for the Jubilee bank holiday at 17:00 on Wednesday 01 June and reopen at 08:00 on Monday 06 June. Any orders that are not picked or dispatched before we close will resume preparation when we reopen. If you would like any more information or guidance on the above, please contact our customer care team on +44 (0)1226 320939.
Memorial Day 2022
Melett North America will be closed for Memorial Day on Monday May 30th and will reopen at 8.00 am on Tuesday May 31st.
Melett Poland
Melett Polska will be closed for a public holiday on Thursday 16th June and will reopen on Friday 17th June. Any orders that are not picked or dispatched before we close will resume preparation when we reopen. If you would like any more information or guidance on the above, please contact our customer care team on +44 (0)1226 320939.
May Bank Holiday opening hours
Melett UK
Will close 5.00 pm Friday 29th April and reopen 8.00 am Tuesday 3rd May
Melett Poland
Will close 4.30 pm Friday 29th April and reopen 8.00 am Wednesday 4th May
PLEASE NOTE -THE ABILITY TO SUBMIT YOUR ORDERS THROUGH THE MELETT WEBSITE HAS BEEN RESTORED
We are delighted to advise full website functionality has now been restored, meaning you can view stock and pricing, add parts to your basket and submit your order via the website. In addition, all turbo/part number searches are fully working.
Until further notice please place your orders by 2.30 pm and we will endeavour to dispatch the same day dispatch.
We will keep you updated as we navigate through the remaining internal connectivity issues, we have dedicated teams working round the clock to resolve any remaining issues as quickly as possible.
We, at Melett, would like to stress our gratitude for your continued patience and support throughout this difficult time.
Please note you can now view your pricing on the Melett website.
We appreciate this is not a complete solution at this stage, however, please be assured our internal website and IT teams remain focused on reinstating the stock availability function.
We cannot stress enough that we are doing everything we can to reconnect our internal system, and we will restore full website functionality as soon as possible.
If you experience any problems whilst ordering online, please do not hesitate to contact:
W związku z awarią sieci telefonicznej prosimy o kontakt na telefon komórkowy: Damian 512 372 612; Kasia 511 372 612
Melett UK will be closed on Monday 29th August and will reopen at 8.00am on Tuesday 30th August.
Any orders that are not picked or dispatched before we close on Friday 26th August will resume preparation when we reopen. If you would like any more information or guidance on the above, please contact our customer care team on +44 (0)1226 320939.
Melett Polska will be closed for a public holiday on Friday 11th November and will reopen on Monday 14th November.
Any orders that are not picked or dispatched before we close on Thursday 10th November will resume preparation when we reopen. If you would like any more information or guidance on the above, please contact our customer care team on +44 (0)1226 320939.
Queen Elizabeth II state funeral - Monday 19th September
Melett UK will be closed on Monday 19th September for the state funeral of Queen Elizabeth II . Melett will be joining people and businesses across the country in reflecting on Her Majesty's incredible contribution and enduring legacy.
Melett North America and Melett Polska will remain open as normal.
Easter opening hours
Melett UK - will close 17:00 Thursday 14 April and reopen 08:00 Tuesday 19 April Melett Polska - will close 16:30 Thursday 14 April and reopen 08:00 Tuesday 19 April Due to essential maintenance, the Melett website will be temporarily unavailable on Thursday 14 April from 17:30 to 19:30. We apologise for any inconvenience caused.
Essential Maintenance
Due to essential maintenance, the Melett website will be temporarily unavailable on Friday 25 February from 18:00 to 20:00 (GMT). We apologise for any inconvenience caused.
Planned maintenance – Thursday 24 March 2022
We will be undertaking planned maintenance on our internal systems this evening between 17:00 and 20:00 GMT, which will affect some website functionality.
We aim to keep disruption to a minimum and the website will remain online. However, we will need to temporarily disable online ordering during this time.
Thank you for your understanding.
Essential Maintenance
We are undertaking essential maintenance this weekend (February 19-20) and some of our website services may be unavailable at times. We apologise for any inconvenience this may cause.
Essential Maintenance
- Due to essential maintenance, the Melett website will be temporarily unavailable on Friday 28 January from 18:00 to 20:00 (CET). We apologise for any inconvenience caused.
Festive opening hours
- Melett UK Will close 5:00pm Thursday 23rd December and reopen 8:00am Tuesday 4th January
- Melett Polska Will close 4:30pm Thursday 23rd December and reopen 8:00am Monday 3rd January
- Melett North America Will close 5:00pm Thursday 23rd December and reopen 8:00am Monday 3rd January
Please note: Due to essential maintenance the Melett website will be temporarily unavailable on Friday 10 December from 5:00PM (CET) to 11:00PM (CET). Apologies for any inconvenience caused.
Please note; Unfortunately, we are experiencing processing delays for all orders which may result in delays in shipping. If possible, please confirm orders at your earliest opportunity to help minimise disruption to our normal high standards. Please accept our apologies and rest assured that we are working hard to resolve the issue.
Melett Poland will be closed for a Public Holiday on Thursday 11th November. Any orders that are not picked or despatched on Wednesday 10th November will resume preparation when we return on Friday 12th November.
Melett Poland will be closed for a Public Holiday on Thursday 6th November. Any orders that are not picked or despatched on Wednesday 5th November will resume preparation when we return on Friday 7th November.
Melett will be closed for a Public Holiday on Thursday 11th November. Any orders that are not picked or despatched on Wednesday 10th November will resume preparation when we return on Friday 12th November.
Melett will be closed from 5 pm on Wednesday 24th November until 8 am on Monday 29th November for the Thanksgiving holiday
Online ordering now available
In addition to viewing inventory levels and pricing, you can now place orders directly from our website. Download our user guide below to help you get started.